Our modern facility spans 60,000 square feet and is climate controlled to ensure optimal working conditions. With over 100 dedicated and well-trained team members, we have the size and talent to execute large programs seamlessly, meeting your project requirements with precision and efficiency.

Flexible Manufacturing Systems (FMS)

(1) – Mazak HCN-5000 with PALLETECH High Rise – Six 500mm horizontal machining centers (HMC) 4-axis, 2088 tools, RFID tool tracking, 1000 psi coolant, probing, three loading stations and 120-pallet stocker.

(1) – Mazak HCN-8800 with PALLETECH – 800mm HMC 4-axis 55″ x 55″ x 48″, 4-axis, 348 tools, RFID tool tracking, 1160 lb/ft spindle, 1000 psi 16gpm coolant, probing, one loading station and 6-pallet stocker.

(1) – Makino Machining Complex (MMC) – three a51 HMCs with 40 rpm 4-axis table, with two load stations and 12-pallet stocker.

Read more about our automated manufacturing equipment »

Horizontal machining centers

(3) – Mazak HCN-5000, each with 120 tool capacity, 2362 IPM Rapid, 12,000 RPM high torque, 40 HP 4th Axis table, 2.7 second chip to chip tool change, 1000 PSI filtered coolant system, probing.

(3) – OKUMA – MB 4000H HMC, each with 110 tool capacity, 2362 IPM Rapid 15,000 RPM, 35 HP VAC spindle, 4th AXIS table, 2.3 second chip to chip tool change, 1000 PSI filtered coolant system.

(2) – OKUMA – MB 5000H HMC, each with up to180 tool capacity, 2362 IPM Rapid 15,000 RPM, 35 HP VAC Spindle, 4th AXIS Table, 2.3 second chip to chip tool change, 1000 PSI Filtered Coolant System.

(4) – Makino 4 Axis a51 stand-alone HMC, each with 1969 IPM Rapids, 40 RPM table, 7 second tool change, 1000 PSI filtered coolant system.

Vertical machining centers

(1) – Mazak 410 VMC, Smart 4l0A, 16” x 22” x 20” travel, Mazatrol Smart Control, 4th Axis Rotary Trunnion.

(1) – Mori Seiki GV503 VMC, high speed with 1900 IPM rapid, 12,000 RPM spindle, 1000 PSI coolant, rotary pallet changer, 29” x 25” x 22” travel.

(1) – Haas DT-1 with 20″ x 16″ x 15.5″ travel, probe, 1200 IPM, 1.5 seconds chip to chip tool change, 15 horsepower.

CNC turning centers

(2) – Mazak Turn Smart 250 200/500U universal 2 Axis CNC lathe, max chuck 10”, max turn diam. 14.96”, max. length 19.55” with Mazatrol Smart Control, MT Connect software to support user macro.

(1) – Mazak Quick Turn 250 200/500U universal 2 Axis CNC lathe, max chuck 10”, max turn diam. 14.96”, max. length 19.55” with Mazatrol Nexus Control, MT Connect software to support user macro.

(3) – Mazak Quick Turn PRIMOS 100 CNC lathes.

(2) – Mazak Quick Turn Nexus 200MS CNC lathes with live tooling, sub-spindle, and high-pressure coolant.

(1) – Mazak Quick Turn Nexus 250MS CNC lathe with live tooling, sub-spindle, and high-pressure coolant.

(3) – Mori Seiki DuraTurn 2050MC, MSX-504 III Control, integrated mill/turn centers, 4,000 RPM (18 HP) spindle motor, 2.5″ bar capacity, 7.5HP, 6000 RPM rotary tool milling capability. Max. chuck diam. 10”, max. turn diam. 13.3”, max length 22.4”.

CNC gear hobs

(1) – Pfauter PE-150 CNC gear hob.

(1) – GHO 200 CNC gear hob.

(2) – Colonial vertical broaches.

Inspection

(3) – Zeiss Contura CMM’s with VAST scanning head capacity (up to 78″ x 39″ x 24″), probe racks and indexing heads.

(4) – Zeiss DuraMax shop hardened CMM’s with passive VAST scanning head (24″ x 20″ x 15″).

(1) – Micro-Vu Sol optical measurement machine.

(1) – Micro-Vu front illuminated optical comparator.

(1) – Mahr Precimar ULM super micrometer for in-house gauge calibration.

20,000+ hand gauges.

Read more about our quality control systems and equipment »

Tooling

With an in-house collection of thousands of specialized tools, we are uniquely situated to complete new orders without the need to purchase new tooling. Our machinists are experienced in handling a wide variety of cutters and CNC machine tools that produce precise, high-quality products.

Learn more about our tooling »

Additional Capabilities

Software

PLEX online software provides enterprise resource planning (ERP) and a manufacturing execution system (MES), efficiently integrating departments and information across the organization. PLEX provides transparent document control, engineering and quality APQP, FMEA and dynamic control plans for inspection tracking, SPC, and barcode traceability.

Wenzel Engineering employs the recognized standards in modern programming, Solidworks for CAD, and Mastercam for CAM.

Thermal deburring

(1) – ATL iTEM 400/600 Thermal Deburring System – 15″ Dia, 23″ length, twin pot, dual shot thermal energy deburring machine (TEM), first of its kind in the USA.

Other tools

In-shop capabilities for production sawing, washing & vibratory deburring, Zoller Venturion CNC Tool presetter/measurement machines.