What is the Mazak HCN-5000 with PALLETECH High Rise System?

The PALLETECH High Rise System (HRS) is an extension of Mazak’s proven PALLETECH Automation System, distinguished by its vertical storage capability. It is built around the concept of multi-level pallet storage, allowing more efficient use of floor space and expanded system capacity without increasing the machine shop’s physical footprint.

The Mazak HCN-5000 is a high-performance horizontal machining center (HMC) that is known across the industry for its speed, accuracy and ability to handle complex components with ease.

When paired with the PALLETECH HRS, the HCN-5000 is a perfect example of dynamic automation at work. More parts produced more efficiently, with exceptional quality and precision.

Features of the Mazak PALLETECH High Rise System

Vertical Pallet Stocker (High Rise Design)

• Multi-level storage rack that can hold a high number of pallets vertically—typically up to three or more levels.
• Increases pallet capacity per square foot of floor space.
• Customizable to fit available vertical clearance and production needs.

Automatic Material Handling

• Integrated pallet changer system and material handling robot automatically deliver raw or in-process parts to and from machines.
• Reduces idle time between operations and supports lights-out machining.

Machine Tool Integration

The system is compatible with a wide range of Mazak horizontal machining centers (HMCs), including:

• HCN Series (Horizontal Center Nexus)
• VARIAXIS Series (when used in horizontal configurations)
• e-Vertical or multitasking machines in custom configurations

MAZATROL Smooth PMC (Production Management Control)

Intelligent production scheduling and control software that provides real-time visibility into production status and asset utilization.

It also manages:

• Machine priorities
• Tool availability
• Maintenance alerts
• Part programs
• Operator instructions

Tool Management System

• Tracks tool life, wear, and availability across all machines in the system.
• Helps prevent tool breakage and reduces downtime due to tool unavailability.

Features of the Mazak HCN-5000 HMC

500mm pallet HMC

• Optimized for medium-sized parts and multi-face machining.
• Ideal for castings, precision housings, and prismatic components.

4-axis capability

• Integrated B-axis allows for multi-sided machining in one setup.
• Reduces handling time and ensures higher part accuracy.

High-speed, high-torque spindle

• Up to 18,000 RPM spindle speeds for rapid metal removal.
• Handles both hard metals and aluminum with equal precision.

MAZATROL SmoothG CNC control

• Industry-leading control system known for intuitive operation and fast programming.
• Supports both conversational programming and full G-code compatibility.

Benefits of the Mazak PALLETECH High Rise System

Extended Unattended Operation

• The system can run lights-out (overnight or weekend) by staging sufficient raw material and tools in advance.
• Boosts spindle utilization well beyond manual operations.

Space Optimization

• High-rise vertical pallet racking means more pallets per square foot—critical for shops with limited real estate.

Flexible, Scalable Design

Modular system allows:

• Starting with one machine and expanding later.
• Adding more machines, pallet racks, or loading stations as production needs grow.

High-Mix / Low-to-Mid Volume Friendly

• Ideal for flexible manufacturing environments where product mix changes frequently.
• Smart software dynamically adjusts priorities based on due dates, material/tool availability, and machine readiness.

Reduced Labor Dependence

• Minimal operator intervention required during production shifts.
• Frees up skilled labor for programming, inspection, and higher-value tasks.

Return to our list of equipment »